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Aluminium 5083 (EN AW-5083 / 3.3547): Properties, Tempers & Marine Applications
July 27

Aluminium 5083 (EN AW-5083 / 3.3547): Properties, Tempers & Marine Applications

Aluminium 5083 (EN AW-5083, DIN 3.3547) is the highest-strength non-heat-treatable aluminium alloy in commercial production. It achieves strength through solid-solution hardening (4.0–4.9% Mg) and strain hardening, not heat treatment. Marine-rated tempers H116 and H321 are specifically qualified for seawater service. Applications: ship hulls, offshore platforms, LNG tanks, pressure vessels, and desalination equipment. Widely accepted by ABS, DNV-GL, and Lloyd's Register for marine classification.

Aluminium 5083 is the standard material for structural marine applications globally — ship hulls, offshore platforms, LNG tank construction, and pressure vessels. It delivers the highest strength of any non-heat-treatable aluminium alloy, excellent seawater corrosion resistance, full weldability, and cryogenic performance to −270°C. Where 6061-T6 would corrode and 7075-T6 cannot be welded, 5083 is the specification.

Unlike 6061 or 7075, 5083 is not heat-treatable — its strength comes from magnesium in solid solution and cold work. This is both a constraint and an advantage: there is no heat treatment to go wrong, no sensitisation risk from improper ageing, and no strength loss from welding beyond the immediate heat-affected zone. For welded structures in marine and offshore service, 5083 is the alloy that most consistently delivers predictable, reliable performance. For related aluminium grade context, see our 6061-T6 properties guide.

Composition — Why Magnesium Drives Everything

The 4.0–4.9% magnesium content — highest of any standard 5xxx alloy — is the primary strengthener and the main driver of seawater corrosion resistance. Manganese and chromium additions stabilise the microstructure against stress corrosion cracking in the weld zone.

Element Content (wt%) Role 
Magnesium (Mg) 4.0–4.9% Primary strengthener — solid solution hardening; drives seawater corrosion resistance 
Manganese (Mn) 0.4–1.0% Improves corrosion resistance; adds moderate solid-solution strengthening 
Chromium (Cr) 0.05–0.25% Enhances resistance to stress corrosion cracking in welded structures 
Iron (Fe) 0.40% max Controlled for ductility and weldability 
Silicon (Si) 0.40% max Controlled for ductility and weldability 
Zinc (Zn) 0.25% max Kept low — higher Zn reduces SCC resistance 
Copper (Cu) 0.10% max Minimal — copper reduces marine corrosion resistance 
Aluminium (Al) Balance (~94%) Base metal 

Critical: magnesium content above approximately 5.5% causes Al₃Mg₂ phase precipitation at grain boundaries — making the alloy susceptible to sensitisation and intergranular corrosion in service. 5083's 4.0–4.9% range is specifically controlled to remain in the single-phase field. Always specify H116 or H321 temper for marine service — never H32, which does not carry the intergranular corrosion test qualification required by ASTM B928.

Mechanical Properties — H116 / H321 vs Annealed

Property H116 / H321 (Marine Temper) O (Annealed) 
Tensile Strength (min) 290–317 MPa 270 MPa 
Yield Strength (0.2%, min) 207–228 MPa 115 MPa 
Elongation 10–16% 12–16% 
Hardness 75–80 HBW 65 HBW (approx.) 
Density 2.66 g/cm³ 2.66 g/cm³ 
Elastic Modulus 70–71 GPa 70–71 GPa 
Thermal Conductivity 117–121 W/m·K 117–121 W/m·K 
Melting Range 570–640°C 570–640°C 
Max service temperature 65°C (continuous load-bearing) 65°C (continuous load-bearing) 

Do not substitute H32 for H116 or H321 in marine structural applications. H32 is not tested to ASTM B928 intergranular corrosion requirements and does not qualify for marine classification.

Temper Guide — H116 vs H321 vs H111

Temper Description Primary Application 
H116 Strain-hardened and stabilised — specifically tested for intergranular corrosion resistance per ASTM G67 Ship hulls, offshore decks, marine plate — the standard marine procurement temper 
H321 Strain-hardened and thermally stabilised — similar corrosion resistance to H116 by different route Pressure vessels, heavy-section plate, marine structural applications 
H111 Slightly strain-hardened (less than H11) — moderate forming General fabrication, structural shapes, welded assemblies 
O (Annealed) Fully annealed — maximum formability, lowest strength Complex formed components; not for direct marine structural service 
H32 Quarter-hard — strain-hardened and stabilised Moderate-strength applications where some formability is needed 

For seawater, marine atmosphere, or offshore service — specify H116 or H321 explicitly. Both carry the ASTM B928 intergranular corrosion test qualification. H116 is standard for hull and deck plate; H321 for heavy-section and pressure vessel plate. Confirm with your classification society if the project specification mandates a specific temper.

ASTM Standards for 5083 Supply

ASTM Standard Product Form Notes 
ASTM B209 Sheet and plate H116 and H321 tempers — standard for marine hull plate and offshore structural plate 
ASTM B221 Extruded bar, rod, shapes H111 temper — structural extrusions, profiles, and bar 
ASTM B241 Seamless pipe and tube Pressure piping and structural tubing 
ASTM B928 High magnesium alloy sheet/plate — marine Specifically for 5083, 5086, 5456 in marine tempers H116/H321 — corrosion test requirements 
ASTM B547 Formed and arc-welded pipe Welded structural pipe 

For marine and offshore supply, specify ASTM B928 alongside B209 — B928 covers marine temper H116/H321 and includes the ASTM G67 NAMLT intergranular corrosion test. State both on every purchase order. All supply should be accompanied by an EN 10204 3.1 MTC as minimum.

Weldability

Fully weldable by GMAW and GTAW. Key parameters:

  • Recommended filler: 5183 (Al-Mg) — best for matching 5083 base metal strength and corrosion resistance in the weld. 5356 is acceptable for general applications but 5183 is preferred for critical marine welds.
  • Do not use 4043 (Al-Si) filler with 5083 — lower weld strength and inferior corrosion resistance compared to the 5xxx fillers.
  • HAZ behaviour: welding reduces strength in the heat-affected zone to approximately the annealed (O) condition — around 170–200 MPa tensile. Design welds outside maximum-stress regions or account for reduced HAZ strength in structural calculations.
  • Post-weld: no heat treatment required or beneficial — 5083 does not sensitise during welding at normal interpass temperatures

Key Applications — UAE, GCC, and Global

Shipbuilding and Marine Structures

The UAE and GCC marine sector — naval vessels, patrol boats, offshore support vessels, and fast ferries — specifies 5083-H116 plate as the standard hull material. ABS, DNV-GL, and Lloyd's Register all accept 5083-H116 and H321 for marine classification without additional approval.

Offshore Oil and Gas

Offshore platforms in UAE, Abu Dhabi (ADNOC), and the GCC specify 5083 for helidecks, gangways, and module structures — combining structural strength, seawater corrosion resistance, and the non-sparking property required in explosive atmospheres.

LNG and Cryogenic Vessels

5083 strengthens and toughens at sub-zero temperatures rather than embrittling — making it the standard for LNG carrier tank structures at −162°C, cryogenic pressure vessels, and Arctic-rated marine structures. No heat-treatable aluminium alloy matches 5083's combination of weldability and cryogenic toughness.

Desalination and Water Treatment

UAE and GCC desalination plants use 5083 plate in pressure vessels, heat exchanger shells, and piping for MSF and RO systems — the combination of chloride resistance, pressure vessel capability, and weldability makes it the standard specification for brine-service equipment.

Purchase Order Specification

  • Alloy + temper: '5083-H116' or '5083-H321' — state both; never alloy alone
  • ASTM standard: B209 (plate/sheet) · B928 (marine-certified plate with G67 corrosion test) · B221 (extrusions)
  • Certificate: EN 10204 3.1 MTC minimum · ABS/DNV-GL/Lloyd's survey report for classification projects

For procurement errors to avoid when ordering engineered alloys, see our material specification mistakes guide.

Source Certified Aluminium 5083 from Dubai

Nifty Alloys LLC supplies certified Aluminium 5083 (EN AW-5083 / DIN 3.3547) in plate, sheet, bar, and extrusions — in H116, H321, and H111 tempers — to ASTM B209, B221, and B928 — with EN 10204 3.1 MTCs as standard, to marine, offshore, oil and gas, desalination, and industrial projects across the UAE, GCC, and global markets.

View our full aluminium product range or contact our team for availability, temper confirmation, and certification requirements.

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